Overview
Are you tired of dealing with unexpected breakdowns and costly repairs? Say goodbye to reactive maintenance and embrace the future of maintenance with Robomap, your ultimate predictive maintenance solution powered with LoRaWAN® technology.
How do we do it?
By providing a full-stack solution that implements a LoraWan network to connect the end nodes and collect real-time data of the components such as temperature, vibration, humidity, and magnetic data. Our solution combines, hardware, software and, provide it all in all-in-one solution.
Advantages
The range of LoraWan is up to four kilometres, which means that with a couple of gateways you will have coverage for all your facilities. With our cloud solution, we enable you to increase productivity and reduce costs.
A Global View
Working with an industrial startup can bring you to the pitch of innovation. We are in the state-of-art of predictive maintenance techniques by combining connectivity and AI. We Make Machines Speak.
Architecture Overview
Our architecture overview is simple, scalable, and reliable.
How does it work?
The end node initiates the data transmission by sending a LoraWan message containing the collected data. This message typically includes payload data, device identification information, security parameters, and instructions for network handling. The gateway
receives the message from the end node, extracts the data, and forwards it to the network server.
The network server processes the received data, applies any necessary security checks or data transformations, and routes the data to the appropriate destination, such as an application server or a cloud-based platform for further processing or storage.
Key Elements
· Secure Public Cloud Platform. Contains several pieces of software.
Network Server – a piece of software running on a server that manages the entire network.
Application servers – a piece of software running on a server that is responsible for securely processing application data.
Join Server – a piece of software running on a server that processes join-request messages sent by end devices (The Join Server is not shown in the above figure).
· Gateways. Receive messages from end devices and forward them to the Network Server.
· End Devices. Sensors or actuators send LoRa modulated wireless messages to the gateways or receive messages wirelessly back from the gateways.
· Open API. Application Programming Interface (API). We believe in the power of collaboration, our API is designed to empower developers, businesses, and innovators to create transformative solutions.
Sensor RNT23
Our wireless sensor, acts as an end device and transmits the data to the gateway. The device is capable of measure temperature, vibration, humidity, and magnetic data.
Reliability Meets Artificial Intelligence
We are on a mission to make machines more reliable while keeping your facilities, utilities, and production lines running at their best. Robomap places the power of artificial intelligence into the hands of engineers, reliability experts, and maintenance professionals, arming them with continuous insights to improve asset performance.
Our solution listens to machines, analyses data in real-time, provides actionable machine health insights, helping protect production line assets as well as utility and balance of plant equipment.
Complete Machine Health Solution
Increase uptime and equipment effectiveness while reducing risk and optimizing asset care.
Improve Uptime and OEE
Robomap monitors your assets for early signs of
malfunctions and helps you address emerging
issues to significantly reduce unplanned downtime
events and increase equipment availability.
includes industrial-certified hardware, software,
diagnostics, and reliability support.
Optimize Asset Care Programs
We enable your asset care teams to see developing
issues in real-time, and to eliminate unnecessary
tasks by planning corrective actions based on the
actual condition of the machine.
Inventory Planning with Insights
With the help of Robomap Pd.M. solution, your
facility can free up working capital tied up in excess
inventory, while ensuring you still have the right
parts on hand when you need them.
Reduce Maintenance Costs
We help you prevent significant repair, replacement
and labour costs and extend asset life by catching
issues early and providing accurate guidance on root
causes and corrective actions.
Keep Your People Safe
Robomap helps reduce risk of incidents by
monitoring hard to reach, remote and dangerous
equipment, while ensuring machines are working in
their optimal modes for a safe work environment.
Create Transparency and Visibility
Robomap platform enables both the production
floor and management by providing increased
visibility and an understanding of what is going on
with their assets, unlocking value up and down the
organization.
World’s Leading Machine Diagnostics
Robomap combines AI-driven analysis of millions of machine signals with expert verification.
Your team can start focusing on the assets that need immediate attention. Robomap library
consists of data on over thousands of unique machines that assists with providing insights
and value immediately after deployment.
Health Management
Predict Machine Failure
Automatic diagnostics of most machine malfunctions.
Abnormal Ultrasound Emissions
Abnormal Vibration Emissions
Axial Unbalance
Bearing Lubrication Issues
Bearing Wear
Beat Frequency
Blade Pass Frequency
Cavitation
Damaged Rotor Bars
Electrical Faults
Electrical Discharge Through Bearing
Gear Friction
High Vibrations Relative Baseline
Impacting Rubbing or Friction
Loose Connections Shaft Eccentricity
Loose Rotor Bars Significant Change
in Vibrations
Loose Stator Windings Stall/Surge
Condition
Misalignment
Stator Eccentricity Operational
Issues
Structural Mechanical Looseness
Pipe Strain Trend Alert
Pump Recirculation
Vane Worn/Eccentric Fan Sheave
Worn/Eccentric Motor Sheave
Pass Frequency
Radial Unbalance
Very High Vibrations
Resonance Worn/Defective Belts
Rotating Mechanical Looseness
